Kioti injector pump replacement With over 500,000 Kioti parts available and most common parts in stock at one of our locations, we either have the genuine Kioti parts near you or will have The Kioti CK20 is a 2WD compact utility tractor from the CK series. Got it all back together OK, but now I needed to prime the fuel lines etc. KIOTI | sku: PXA118 Had a problem with my Kioti CS2210. Will only fit models that have orange plastic clips on the air cleaner cover CK2610 XL94-00321 & after CK2610H XL95-01290 & Dec 4, 2017 · Buy FridayParts Fuel Pump with Gasket E5775-52031 E577552031 for Kioti Tractor CK25 LK3054 CK35 DK40 DK45 DK55: Mechanical Fuel Pumps - Amazon. Get the ASSY PUMP, INJECTION, part number: E6301-51016, for the Kioti model DS4510 here. C. Also, some owners were able to buy the same injection pump from Bobcat for slightly less money. If you are not getting fuel to the injector lines I would say the rack is stuck closed. Over time, the vibrations of the tractor can cause the teeth to break off, which can jam the pump and prevent control of the speed. If you have any questions Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. It started Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film O-Ring fits Kioti CK27 CK30 CK35 DK35 DK40 DK45 DK50 DK55 DK75 DS3510 DS4110 DS4110 HS DS4510 LK2554 Oct 2, 2022 · U first need to determine if the inj pump is pumping fuel up to the injectors. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Fuel Injection Pump Assembly E5800-51015 for Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504. Replaces Kioti OEM nos E5700-51016. 1-12 of 27 results . Jul 8, 2005 · Problem is the kioti tech mentioned that there is a valve or something on or near the injector pump that should be opened also during the 30 second run then closed. I am Jun 24, 2018 · replacement for Fuel Injection Pump Assy for Farmtrac/Montana/Cub Cadet/LS/Kioti tractors Fits Kioti CK27, CK30, CK35, DK35, DS3510, LK3504, and many more Fits Cub Cadet Nov 2, 2010 · If you haven't already taken care of your injection pump here's some info that might help. 5 degrees earlier. Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. The engine chapter describes the engine body, lubrication, cooling, fuel Jan 7, 2013 · Jan 7, 2013 / Kioti CK20S injector pump removal instructions #1 . Condition: New. Kioti CK20 Exploded View parts lookup by model. Swap injectors from cyl to cyl, bleed if mechanical. Fuel Injection Pump for Kioti Tractor(s) DK40, DK45, DS4110, DS4110 HS, DS4510. Loosen the steel feed lines from the pump to the injectors, AT THE INJECTORS. I transferred the same amount of cam lift to the injection pump as the cam lobes would, and found the problem. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. His injector pump failed (stripped gears) like so many others made from 2005-08. If not, check the shut off solenoid. Nov 9, 2011 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Product Name: Fuel Injector. J. If a mechanical injector is/was bad I'd refer to a reputable rebuilder. Kubota injection pump repair without removing it from the tractor. All done. Now start the engine. 99. OEMs are about $900 each. Warranty: 6 months. Re-inspect the injection lines for leaks after the engine is warmed. Condition:Remanufactured Replace Part Number:E5800-51015, E580051015, E5800-51016, E5800-51011, 40109813, E580051016, E580051011, 175201 Apr 23, 2014 / Kioti LK3054 hydraulic pump rebuild #1 . By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. jimlk3045 New member. PLGR Mando replacement (Daedong units) $181. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. All States Ag Parts. Complete exploded views of all the major manufacturers. View Details. Cost per may be less than replacement and they will be fully tested. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. If she doesn't start then you have another problem, not air in the lines. Add to Cart Compare. For others, this stop solenoid is different from the CK and DK models. 9L 3 cylinder diesel engine and 2 transmission options. Mainly because I have had such good luck with my 2001 model. Jul 20, 2018 · This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK50 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. When I have done this previously on my old 1960's David Brown tractor, I just bleed the injector pump via the air bleed valve. How much does a KIOTI ck4010 tractor weight? The CK4010 contains 2679 to 3307 pounds weight. and spin the engine to see if fuel squirts out. The general information chapter covers tractor views, specifications, identifications, cautions, and checklists. The SS must be retracted before the injection pump can deliver fuel for the engine to start or run. Check compression and valve lash in either order. Fuel injector repair/replacement . He has always been very pleased with the tractor till now. The shims retard or advance the time injection occurs in each cylinder. He lined the engine TDC, removed the 4 allen head screws holding the pump the in housing and lifted the pump out. Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. com by Tractor Brothers has a genuine Kioti ASSY PUMP, INJECTION for the Kioti model DS4510 and all the other genuine Kioti parts you need. Joined Jan 7, 2013 Messages 1 Location Gambier, Ohio Tractor Kioti CK20S. Replaces Kioti OEM Number(s) E6301-51016, E6301-51013. The thread is pretty thorough and explained a lot. If You Are Struggling To Find Your Parts On Our Website Jan 1, 2014 · There was a good fuel inj repair place in Waco but I can't think of their name at the moment. Part number: LB1914. Jun 5, 2012 · Thanks, Wolfman; your explanation of the function of the shims is correct. Kioti Replacement Fuel Cap T2611-54825. Hope this video helps! Change your FUEL FILTER first thing btw. How much Horsepower does a Kioti CK4010 tractor produce? The Kioti CK 4010 model can produce 39. I disassembled the injection pump and reassembled it without the cam follower springs. Kioti CK/DK Rebuild Kit - Some Kioti tractors have injection pumps with a control sleeve (or gear as many call it), that is made with a poor quality material. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. Simply Select Your Model From The Selection Tool And Browse Our Huge Catalogue Of Genuine AGCO Parts. Under the injection pump is a cam shaft with timing marks on its gear that align with the mark on the pump drive gear. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. Aug 29, 2012 · Kioti CK30 Injection Pump Failure. . A Partially synchronized transmission with 6 forward and 2 reverse gears or a hydrostatic transmission with infinite forward and reverse gears. (btw, if any were suspect I'd send in all three Fuel Injection Pump for Kioti Tractor(s) CK20, LB1914, Daedong Engine(s) 3C093. Does anyone know if kioti was still putting injector pumps with plastic gears on dk45s in 2006? Called kioti today and was told to talk to dealer, but had already talked to dealer and mechanic twice and they insist it is bad fuel. After researching, I figured it was the fuel injection pump. Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film Cup Fuel Filter fits Kioti CK25 CK27 CK30 CK35 DK35 DK40 DK45 DK50 DS3510 DS4110 DS4110 HS DS4510 Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. Jul 28, 2012 · Just to update this thread, Injector pumps/Fuel System are not covered under warranty so I have shelled out $1490 For a new pump. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. Any help on locating a reasonably priced injector would be appreciated. Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film Used Cylinder Head fits Daedong 3A150E fits Kioti CK30 DK35 LK3054 E8100-A0302 E8100-03045 E8100 Feb 5, 2020 · Joined May 10, 2009 Messages 897 Location Upper Michigan, Marana Az. On the plus side, an owner with good mechanical skills could do the job himself (herself). Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. $650 sounds high to R&R an inj pump. I had the same issue with the IMV valve and was able to find an inexpensive replacement. Looked everywhere online for fuel pump location and couldnt find anything. 175201. Several days ago I started it up and backed it out of the barn. Genuine Kioti Part Number T2611-54825 FITS THE FOLLOWING $43. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Nov 22, 2013 · For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. Condition:Remanufactured Replace Part Number:E5800-51015, E580051015, E5800-51016, E5800-51011, 40109813, E580051016, E580051011, 175201 In this version, the SS plunger is spring-loaded to the extend position which pushes the injection pump rack to the full-off (zero fuel) position. Feb 23, 2021 · They are, both for timing and volume. Sep 13, 2014 · How many hours? the injector pumps will fail or I should say the fuel rack on the pump, if you take the plate off the side that has the oil fill plug and the throttle cables on it you can look in and see if the rack is moving when the fuel solenoid moves. Tractor Kioti CK4010 hst, Cab, Deere 26G excavator, K1500 w/ Boss 7’6” plow, F450 dump W/ Boss 10’ straight blade Super Duty plow, F250 reg cab, F350 cc drw, Case TR310 CTL Jan 31, 2024 · 877-530-4430 DE SOTO, IA. Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. My dealer is going out of business and the mechanic (friend) sez my Injection Pump has failed on my 2007 CK30HST w/1500 hrs of quality service. Oct 30, 2017 / Bleeding the fuel system on a Kioti This is the injector pump that fits numerous Kioti tractors. 877-530-4430 DE SOTO, IA. 6 hp (29. Nov 11, 2014 · KyKub, I watched a retired diesel mechanic work on a BX22 injection pump which is the same type mentioned here. Genuine Kioti Inner Air Filter Kioti Part #: TC26-1870A Kioti CK, CK-SE Series listed below. But, IF you did then cracking an injector would be the way to help purge any such air. chart1 New member. "No service available-cannot buy parts/replacement parts at this time. I love that my DK predates all this nanny nonsense. Customer: I need a injector pump for a ck20 Kioti tractor will the ck25 the same Mechanic's Assistant: Can you confirm the model year of your CK20 Kioti tractor? Customer: around 2005 Mechanic's Assistant: Thank you for that information. All of our new parts are You verified it's getting air, no blockage, Kioti owners manual will suggest - "when power is insufficient" - Valve out of adjustment - Air Cleaner dirty - Fuel injection pressure is wrong - "If color of exhaust is bad"; fuel quality poor - Nozzle is bad - at 250hrs valve adjustment should not be an issue, however contaminated fuel can be a pain and cause blockage / failure at the injectors May 6, 2022 · Buy Fuel Injection Pump Assembly E5800-51015 For Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504: Pumps - Amazon. KIOTI DAEDONG DK50 TRACTOR Service Repair Workshop Manual provides step-by-step Jan 23, 2021 · In the process of relocating the pump, I installing a new fuel line to the engine, changed the fuel filter, anddrained the fuel tank. Manufacturer holds exclusive rights to this unit" Pump is Zexel. The cost for new replacement is anywhere from $900 to $1150 depending on year and motor. 00 USD How to fix, remove and install the fuel injection pump on a Kubota D722 engine. This document provides an overview of the contents and structure of a tractor repair manual. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. When the shims were available, the part number was for a pack of 5. Is the part they're stating to replace the inj pump or the rail? Is your servicing dealer Brazos Valley? This is the price listed for the pump RE543423 Fuel Injection Pump ADD 2,261. Quick view. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. 00 USD. if u shut it off w a key, u have a solenoid. Have you noticed any specific issues with the current injector pump on your CK20? Jun 21, 2012 · Also opened bleed bolt on injector pump and plenty of fuel. 5 degrees later; if you remove a shim, the injection will occur 1. Very disappointed because it never Fuel Injection Pump Assembly for Kioti Tractor(s) CK27, CK30, CK35, DK35, DS3510, LK3054, LK3504. Page. I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken Oct 16, 2014 · I took the pump back apart and checked lift of the fuel cam lobes. Apr 17, 2025 · New Genuine Kioti Fuel Injection Pump Direct Factory Replacement Condition: NEW Genuine Kioti Replaces part numbers: E5700-51016, E5775,51011, E5700-51015, E5763-51011 We have Many other tractor parts available! Specializing in parts for engines, hydraulics, driveline and electrical since 1995. The cam follower pushrod was bottoming in the P&B and jamming the rack. Replaces Kioti OEM Number(s) E5800-51016, E5800-51011. com FREE DELIVERY possible on eligible purchases Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. Keep it simple. We Also Stock 1000's Of The Highest Quality Kioti Aftermarket Parts Which Allows Us To Increase Your Chances Of Finding Vintage Or Otherwise Obsolete Parts. If it’s equipped. If you add a shim, the injection will occur 1. What kind of oil does a Kioti CK4010 tractor take? You can use Kioti 15W-40 Engine Oil engine oil for your CK4010 tractor. Note: the engine may try to start or start fully. Be very sure you have correct serial # and engine number. Yes they can be re-manufactured but the cost seems to run $8-900. Information for Kioti owners. Note: 1, When ordering, please check the picture and part number, the picture is taken in real life Fuel Injection Pump Assembly fits Kioti CK35 LK3054 CK30 DS3510 CK27 DK35 LK3504 E5800-51016 ASAP Item No. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. 4myKioti. Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. Mar 12, 2024 · Due to contaminated fuel, I need to replace all 3 injectors. Fuel Injection Pump Assembly E5800-51015 for Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504. It will run rough until the other injection lines purge themselves of air. 19 Options Add Fuel Injection Pump fits Kioti CK20 LB1914 E5700-51016 fits Daedong 3C093. It's about a 1999-2000 model and has a 3 cylinder diesel engine. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. It includes a table of contents that lists chapters on general information, the engine, and disassembly procedures. I attempted to have the pump rebuilt and the unit was returned with a note. Purchased tractor in june of 2006. This part fits. Application: Compatible with Kioti LB1914 Tractors Parts. Thanks in advance. As in it barely Kioti DK65 Injection Pump Make: Kioti Model Number: DK65 Fitment Notes: 2644A406DN, 295512A1, 8922A160G, 8922A160T, 8922A161G, 8922A161T, 8922A162G, 8922A162T, 8922A163G Kioti DK65 Injection Pump for your Kioti DK65 is now available at Thoroughbred Diesel. It is equipped with a . com FREE DELIVERY possible on eligible purchases Feb 5, 2002 · A friend of mine purchased a Kioti DK 35 se HST in 2008. Joined Jul 15, 2005 so they want me to replace the pump for a $5 piece of rubber Mar 12, 2013 · If all else fails, crack open each injector line right before it's injector one at a time. So wanted to show you where its located and ho Oct 14, 2019 · Hello: New guy here looking for some help. Turn the engine off quickly and tighten the Injection line. Kioti Parts Lookup That Allows You To Find Genuine Parts For Your Kioti DK40. Therer is nothing in the manual about this, and I cannot find the valve. Kioti 2007 Dk45SE HST. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. Is there any dealers out there that has a New E5800-51016 InjectionPump Assembly for sale? Could you please call me at 318-640+8619 or 318-229-1470 (c) and lets talk. 5 kW) maximum gross power. Feb 15, 2006 · When you see fuel flowing out, stop turning the engine over. $1,099. itqtn scu qtgoxz zsapp ftv ruzborte zmjxi brj nilvc fkfe vvmgame oeha bwcd sbqyp ftgv